Na farko, abũbuwan amfãni daga cikin thread milling abun yanka:
1) The thread milling abun yanka gane high-madaidaici da kuma high quality-threaded rami aiki. Lokacin amfani da famfo don yanke zaren, daidaiton ramin ƙasa sau da yawa yana faruwa, yana haifar da raguwar daidaiton zaren da ƙarancin ƙasa. Amfani da zaren niƙa abun yanka na iya samun ya fi girma guntu kau sarari, domin shi ne dangantaka tsakanin milling sarrafa, kuma zai iya gane threaded rami aiki tare da high surface roughness.
2) Tsayawa da rationalization na Threaded rami aiki. A baya, karyewar famfo da aka fi amfani da su yayin yankewa na iya haifar da gazawa. Thread milling cutters iya cimma barga yankan saboda kayan aiki halaye na zaren.
3) Yana da sauƙin cirewa a yayin da aka gazawar lalacewa. Babbar matsala lokacin amfani da famfo don sarrafa rami mai zare shine aikin cirewa a lokacin fashewa. A cikin yanayin da ba zai yiwu ba cewa injin zare ya karye, ana iya cire shi cikin sauƙi.
4) Mai yankan zaren niƙa an yi shi da kayan masarufi mai kyau, wanda ke da tsayin daka da rayuwar kayan aiki mai girma;
5) Ana ɗaukar tsarin sutura don inganta yanayin zafi na kayan aiki;
6) Tsagi mai karkace da sifa mai siffa mai ƙirar zaren niƙa yana da santsi mai santsi, ba sauƙin guntu ba, yana haɓaka ƙaƙƙarfan kayan aiki, kuma yana iya yin la'akari da tsauri da cire guntu na kayan aiki; yana sa kayan aikin yankan sauƙi da santsi cire guntu;
7) iri thread milling abun yanka ya dace da sarrafa aluminum, jan karfe, jefa baƙin ƙarfe, bakin karfe, gami karfe, kayan aiki karfe, tempered karfe, titanium gami, high zafin jiki gami da zafi magani mutu karfe da sauran kayan. Ana amfani da masu yanke zare daban-daban don sarrafa abubuwa daban-daban;
8) The thread milling abun yanka yana da babban madaidaici, da kuma aiki daidaito bukatun za a iya samu ta hanyar kayan aiki diyya; kuma ingancin sarrafa zaren niƙa abun yanka ya fi na famfo;
9) Ƙarshen abin yankan zaren niƙa yana da kyau, haƙoran niƙa na abin yankan zaren sun fi na famfo, kuma rayuwar sarrafa yana da tsayi, kuma babu lokacin da za a rage canjin kayan aiki;
10) Taps suna da sauƙin karya kuma suna haifar da asarar aiki ko gogewa. Masu yankan zaren niƙa ba su da sauƙin karya.
11) Mai yankan zaren niƙa na iya niƙa ƙasan abin yankan lokacin sarrafa ramukan makafi, kuma ga wasu kayan, mai yankan zaren na iya gane hakowa, niƙa, da chamfering guda ɗaya;
12) Mai yanke zaren niƙa na iya sarrafa zaren ciki da waje na al'amuran juyawa daban-daban, kuma ana iya amfani da abin yankan zare don ramukan zaren da zaren iri ɗaya ya haifar;
13) Ko da abin yankan zaren niƙa bai daɗe ba a farkon aiki, ana iya gyara shi ta hanyar yin kayan aiki; lokacin sarrafa manyan ramukan zare,;
14) Lokacin da zaren niƙa abun yanka, yana da guntu guntu foda kuma babu wani abin mamaki; rashin cikakken yankan haƙori na haƙori, nauyin injin da yankan ƙarfi kaɗan ne; clamping yana da sauƙi, kuma ana iya amfani da ER, HSK, na'ura mai aiki da karfin ruwa, da haɓakar thermal da ƙugiya masu riƙewa;
Na biyu, zabin manufa na zaren milling abun yanka
1) Taurin kayan abu: babban taurin kayan yana kusan HRC40. Idan kayan ya wuce wannan taurin, yi amfani da abin yankan zaren niƙa mai tsayi, wato, abin yankan zare mai haƙori biyu ko uku. Don aiki a ƙasa da HRC40, yi amfani da daidaitaccen cikakken haƙori ko masu yankan zare mai haƙori uku. zaren niƙa abun yanka.
2) Zaren ciki ko zaren waje: Wasu ƙayyadaddun abubuwan yankan zaren niƙa sun zama ruwan dare don zaren ciki da waje, kamar su metric M ko ma'aunin UN na Amurka, kuma mai yankan zaren iri ɗaya na iya sarrafa zaren ciki da waje.
15) Tsawon zaren: Babban ƙa'idar da za a bi shine cewa tsawon zaren kada ya wuce diamita sau 4. Idan zaren tsayin ya kasance cikin sau 4, gwada zaɓar madaidaicin zaren milling na carbide. Tasirin amfani yana da kyau. Idan ya wuce sau 4 diamita, wasu ƙayyadaddun ƙayyadaddun bayanai za a iya keɓance su, Za a iya keɓance kayan aikin milling na zaren bisa ga bukatun abokin ciniki.
16) Diamita na abin yankan niƙa: Zaɓi diamita na abin yankan niƙa kusa da girman ramin zaren da za a sarrafa. Alal misali, don aiwatar da rami mai launi na M12 × 1.5, duka φ8.2 da φ10 za a iya sarrafa su, kuma an zaɓi diamita na mai yankan igiya tare da φ10, wanda ya fi dacewa.
17) Zaɓi kayan yankan niƙa bisa ga kayan da za a sarrafa. Misali, JK10CA ya dace da sarrafa HRC40 da sama da wasu gami da titanium, bakin karfe, gami da zafi mai zafi, da sauransu, JK20CB ya dace da sarrafa kayan laushi da ke ƙasa da HRC40, kuma JK10F ya dace da sarrafa ƙarfe mara ƙarfe da sauran kayan. .
18) Girman zaren: Ko za a zaɓi madaidaicin zaren niƙa ko abin yankan zaren niƙa mai ƙima, gabaɗaya magana, ana amfani da madaidaicin madaidaicin zaren milling ɗin da ke ƙasa M12, kuma ana ba da shawarar abin yankan zaren milling na al'ada gabaɗaya don cikakkun bayanai. Tabbas, ya kamata a yi la'akari da bukatun abokin ciniki da yanayin sarrafawa. Misali, lokacin da ake buƙatar gamawa ya zama babba, ya kamata a zaɓi abin yankan zaren niƙa.
7) Ciki mai sanyaya zaren milling abun yanka ko na waje sanyaya zaren niƙa abun yanka: Ba a buƙatar na'urar sanyaya zaren niƙa na ciki, kamar: sarrafa kayan taurin ƙarfi, kayan da ke da wahalar sarrafawa, zaren rami mai zurfi ko zaren da ke buƙatar babban gamawa, yawanci. Ana iya sarrafa shi da abin yankan zare mai sanyaya daga waje.
3. Aiwatar da abin yankan zaren niƙa mai haƙori uku don kayan injin da wahala
Saboda ci gaba da ci gaban masana'antar sufurin jiragen sama a cikin 'yan shekarun nan, buƙatar sarrafa injina na kayan aiki mai wuyar gaske yana ƙaruwa, irin su bakin karfe, gami da titanium, gami da zafi mai zafi, gami da magnetic gami da dai sauransu. don kayan aiki mai wuyar gaske yana da mahimmancin tsari kafin samfuran da aka gama , buƙatun yana ƙaruwa koyaushe, famfo shine hanyar sarrafawa ta al'ada, amma rashin amfani da famfo shine yana da sauƙin karya wuka, yana haifar da adadi mai yawa. na kayan sharar gida, wanda ke kara farashin. Thread milling cutter, a cikin la'akari da hanyar sarrafa shi ne milling, da surface ingancin da niƙa zare rami ne mai kyau , Ba shi da sauki karya wuka, kuma ko da wuka ya karye, ba zai samar da sharar gida kayayyakin. Yana da kyakkyawan zaɓi don kayan aiki masu wahala-zuwa inji.
Abin yankan zaren niƙa mai haƙori uku don kayan injin mai wahala yana da halaye masu zuwa:
1) Rigidity yana da kyau, kayan aiki baya barin wuka, kuma zurfin rami mai zaren zai iya kaiwa 5 sau diamita.
2) Za'a iya zaɓar adadin hakora daga hakora 4-8, kuma girman ramin da aka sarrafa ya kasance barga.
3) Matsakaicin ramukan zaren da za a iya sarrafa su shine M1.6-M20, kuma ana iya sarrafa nau'ikan ma'auni da ma'auni na Amurka.
4) The kayan aiki abu ne m carbide, da kuma welded gami thread milling abun yanka ne na zaɓi.
Lokacin aikawa: Dec-27-2022
